Laini ya uzalishaji wa briketi ya makaa ya asali ya viwandani ni safu ya vifaa vya usindikaji wa kina wa unga wa makaa ya mawe na unga wa mkaa, hasa viponda, vichanganyaji, mashine za kutengeneza briketi za makaa ya mawe, na vikaushio. Kupitia mmea huu wa kuchakata makaa ya briketi, tunaweza kutengeneza unga wa makaa ya mawe na unga wa mkaa kuwa briketi imara za maumbo tofauti. Unaweza kutumia briketi hizi za makaa ya mawe au makaa au mkaa kwa barbeque, kuchoma boiler, migahawa, kupasha joto, na madhumuni mengine. Usanidi wa laini ya uzalishaji wa briketi za makaa ya asali inaweza kubinafsishwa kulingana na mahitaji maalum ya mteja, na matokeo yake ni 500kg/h hadi 2t/h.

Features of the honeycomb coal & charcoal briquettes

Briquettes ya asali ni kweli sura maalum ya briquettes ya mkaa. Sura ya briquettes vile kawaida ni muundo wa asali ya porous. Faida kuu za briketi hii ya makaa ya asali au mkaa ni eneo kubwa la uso, upenyezaji mzuri wa hewa, kuwaka kwa urahisi, thamani ya juu ya kuungua, muda mrefu wa kuungua, nk.

Kwa kuongeza, pamoja na umbo la asali la kawaida, mstari wa uzalishaji wa briketi za asali pia unaweza kutoa briketi za makaa ya mawe na briketi za makaa ya maumbo mbalimbali kwa kubadilisha molds tofauti za ukingo, kama vile briketi za mraba za asali, briketi za makaa ya hexagonal, nk. Na idadi ya mashimo ya mashimo. juu ya uso wa briquettes kumaliza inaweza kuwa umeboreshwa, kwa kawaida 1, 2, 3, 4, 5, 6, 9, 12, 14, 16, 18, 19, 20, nk.

Classification of honeycomb briquettes production line

Honeycomb briquettes production line is just a name for this coal processing technology. In fact, according to the different raw materials to be processed, the production line configuration is also different. For example, the processing lines for coal powder and charcoal powder are very different. Therefore, we can divide the honeycomb briquettes production line into honeycomb coal briquette production line and honeycomb charcoal briquette production line.

Honeycomb coal briquette production line

The coal briquettes processing plant mainly uses coal slag, coal blocks, coal powder, etc. as raw materials to produce coal briquettes. The main equipment of the production line includes a silo, coal pulverizer, biaxial mixer, coal briquettes press machine, and briquettes dryer.

Machine list of honeycomb coal briquette production line

Automatic feeding bin

Silo hii ndogo hutumiwa hasa kuhifadhi malighafi ya makaa ya mawe. Silo ya kuhifadhi pia ina kazi ya kulisha sare, ambayo inaweza kuendelea kusambaza malighafi katika kiungo cha kazi kinachofuata. Kuna screw chini ya silo, ambayo inaweza quantitatively kupeleka vifaa kwa ukanda conveyor chini.

Coal crusher

Kishikio cha makaa ya mawe kinafaa kwa kusagwa malighafi na malighafi zinazorudishwa, kama vile makaa ya mawe, mkaa, chokaa, klinka ya saruji, jasi, gangue, slag, chuma n.k. Vipande vya makaa ya mawe huingia kutoka kwenye ghuba na kugongana na nyundo inayozunguka ya kasi. ndani ya nyumba. Kisha, vipande vya makaa ya mawe vitakuwa poda ya makaa ya mawe (chini ya 3mm) baada ya mara kadhaa ya athari na itatolewa kutoka kwa sehemu ya chini.

Coal powder mixer

The coal powder mixer can be used to mix various dry or wet coal powder, coal powder, fine sand and mineral powder, and other materials. It can mix coal powder quickly and evenly. Due to the low viscosity of coal powder, we can add a small amount of binder or a small amount of clay when mixing the coal powder.

Honeycomb coal briquettes press machine

Mashine hii ya briquette ndio kifaa kikuu cha kutengeneza briketi za asali. Mashine ya kukandamiza briketi za makaa ya mawe inaweza kukandamiza unga wa makaa ya mawe uliochanganywa kwenye briketi za makaa ya mawe ndani ya ukungu kupitia nguvu ya upanuzi wa mitambo. Zaidi ya hayo, tunaweza kusindika briquettes za makaa ya mawe za maumbo tofauti kwa kubadilisha molds za kifaa hiki.

Coal briquettes dryer

After the honeycomb coal briquettes are processed, we can dry the briquettes by natural drying. Or, we can use this box-type drying machine to quickly dry coal briquettes. The briquettes drying machine is mainly composed of a box-type shell and carts. Several layers of trays can be placed on the carts. We need to load coal briquettes into trays, and then put them in the drying room for drying.

Compressed Coal Briquettes Making Machine Video

Honeycomb charcoal briquette processing plant

Malighafi ya laini ya kuchakata mkaa wa asali ni aina mbalimbali za malighafi, kama vile chips za mbao, maganda ya nazi, maganda ya mchele, mabaki ya majani n.k.

Mchakato wa uzalishaji wa laini hii ya uzalishaji unajumuisha uwekaji kaboni unaoendelea, kusagwa kaboni, kuchanganya unga wa mkaa (kuongeza binder), ukingo wa briketi za mkaa, na ukaushaji wa briketi. Ikiwa malighafi ya mteja ni poda ya mkaa au bonge la mkaa, hakuna haja ya kutumia tanuru ya kaboni kwa uwekaji kaboni wa malighafi.

Machine list of honeycomb charcoal briquette production line

Continuous carbonization furnace

The continuous carbonization furnace is currently the most efficient continuous carbonization equipment. The carbonization furnace can directly carbonize most of the biomass raw materials and cool and discharge them. The carbonization temperature of the continuous carbonization furnace is between 500°C and 800°C. Its output is between 800kg/h-1000kg/h.

Charcoal crusher

The charcoal pulverizer mainly quickly pulverizes the charcoal product after being carbonized by the carbonization furnace. If the raw material for carbonization is rice husk and sawdust, it does not need to be crushed. But if the customer’s carbonized raw material is coconut shell or wood chips, the volume of the carbonized product will be relatively large, so it needs to be crushed by a charcoal crusher.

Charcoal powder grinder & mixer

The charcoal powder mixer not only has the function of stirring but also has the function of further crushing the charcoal powder. It can grind the charcoal powder more finely. In addition, in the process of stirring the carbon powder, we usually need to add an appropriate amount of binder and water to the mixer to increase the viscosity of the carbon powder.

Binder mixer

Tangi ya kuchanganya binder hutumiwa hasa kuchanganya maji na unga wa binder kwa usawa katika uwiano fulani. Kwa mstari wa uzalishaji wa briquettes na kiasi kikubwa cha uzalishaji, mchanganyiko huu ni wa vitendo sana. Kuna shimoni la kuchochea katika tank ya kuchochea, ambayo inaendeshwa na motor. Kiasi cha usindikaji cha kila kundi la kichanganyaji hiki ni 0.6m³. Saizi ya kichanganyaji inaweza kubinafsishwa kulingana na mahitaji ya mteja.

Honeycomb charcoal briquettes press machine

Tunaweka poda ya mkaa iliyochochewa sawasawa ndani ya hopper ya mashine ya ukingo ya briquettes ya asali. Kisha poda ya kaboni kwenye hopa itadungwa kwa kiasi kwenye kificho cha extrusion ili kubanwa kufanywa katika maumbo mbalimbali ya briketi za mkaa. Ni kawaida kutumia unga wa mkaa kutengeneza briketi za asali katika umbo la hexagonal.

Mashine ya kukaushia briketi za makaa

Katika kiwanda cha kusindika briketi za mkaa wa asali, kikaushio chetu cha briketi kinachotumika sana pia ni kikaushio cha aina hii. Ufanisi wa kukausha wa dryer hii ni ya juu sana, na athari ya kukausha pia ni nzuri sana. Briquettes ya makaa ya asali iliyokaushwa ina uso laini bila nyufa. Mbinu ya kupokanzwa ya kikaushio hiki cha briketi za mkaa inaweza kuchagua inapokanzwa umeme, inapokanzwa gesi, na inapokanzwa mafuta imara.

Large hexagonal briquettes processing plant in Uganda

Advantages of the honeycomb briquettes production line

• Laini ya utengenezaji wa makaa ya asali na briketi za mkaa iliyoundwa na kampuni yetu ya Shuliy inaweza kubinafsishwa. Kiwanda chetu kinaweza kutengeneza mpango unaofaa wa usindikaji wa briketi za makaa ya asali kwa wateja kulingana na mahitaji maalum ya wateja na bajeti. Inaweza kuhakikisha kuwa wateja wanawekeza katika biashara ya kutengeneza briketi kwa gharama ya chini kabisa.
• Briketi za mkaa au makaa ya mawe zinazozalishwa na kiwanda cha kusindika briketi za asali zina msongamano mkubwa na hazivunjiki kwa urahisi wakati wa usafirishaji. Kwa kuongeza, kutokana na eneo kubwa la uso, briquettes vile ni rahisi kuwaka na kuchoma vizuri. Kwa hiyo, mahitaji ya briquettes hii ya asali kwenye soko daima imekuwa kubwa.
• Kama mtengenezaji mwenye nguvu, kiwanda chetu kawaida huwa na kiasi fulani cha hesabu ya vifaa. Kwa hiyo, tunaweza kuhakikisha mipangilio ya utoaji wa wakati kwa wateja. Zaidi ya hayo, kifaa chochote katika kiwanda chetu kinafunikwa na kipindi cha udhamini, na kiwanda chetu pia kina huduma kamili baada ya mauzo ili kuhakikisha uzoefu wa mteja.

Honeycomb coal briquette production line video