Industrial Charcoal Production Line Plant | 2-10T Charcoal Machine Manufacturer & Supplier

charcoal processing plant
charcoal processing plant

Industrial charcoal processing equipment is essential for the modernization of charcoal production. Different specifications of charcoal production lines and charcoal processing solutions have improved production efficiency for thousands of charcoal processors and created considerable benefits.

The charcoal production line is a general term for a series of charcoal and coal processing equipment. By designing the performance and configuration of these charcoal making machines, we can produce various types of natural charcoal, lump charcoal, round shisha charcoal(30mm,33mm, 40mm), cube hookah coal(25*25mm), barbecue charcoal, honeycomb coal, hexagonal charcoal, etc.

Definition of charcoal machines in 2021

Charcoal machines usually include single charcoal machines and complete processing lines. Regardless of the scale of charcoal plants opened by charcoal processors, they usually need to use a certain number of charcoal machines to complete the production. For example, sawdust making machine, sawdust dryer, pini kay briquette machine, lump charcoal powder grinder, charcoal & coal briquettes forming machine, coal & charcoal briquettes dryer machine, etc. They all play an important role in the process of charcoal production.

Raw materials for making charcoal

Natural lump charcoal: all kinds of woodblocks, log sections, small branches, and straw. Such as oak, hardwoods, beech, pine, elm, bamboo, cotton stalk, etc. Many agricultural and forestry wastes, such as straw, corn stalks, peanut husks, corn cobs, rice husks, palm kernel shells, coconut husks, etc. can also be used as raw materials for charcoal processing.

Shisha & hookah charcoal: coconut shell and fruit trees are the best raw materials.

Barbecue charcoal: rice husks, hardwoods, coconut shells, etc.

Comprehensive classification of charcoal production lines

According to different raw materials, production conditions, and different charcoal processing techniques, the charcoal production line configuration we use is different. At present, the most conventional charcoal processing technology is mainly divided into two types: 1. Sawdust briquettes making first, then carbonizing. 2. Raw materials carbonizing first, then briquetting. Based on the current charcoal production process, our factory has designed the following charcoal production lines that are most popular in the market.

Sawdust charcoal production line | Pini kay charcoal & coal plant

The main production links of this automatic sawdust charcoal processing line include wood crushing, sawdust drying, sawdust briquettes extruding, sawdust briquettes carbonizing(pini-coal making).

Raw materials: logs, wood scraps, branches.

Sawdust requirements: the best size is between 3-5mm. The moisture content after drying should be less than 12%.

Final product: pini kay briquettes, sawdust charcoal briquettes, pini-coal

Features: the sawdust briquette shapes can be customized.

At present, this sawdust charcoal production line is very popular with investors and processors from most African countries, the Middle East, Southeast Asia, and a small number of European countries. Our factory designed sawdust charcoal production lines with output of 2-3t/d, 4-5t/d, and 8-10t/d according to the needs of many domestic and foreign customers. The main factors affecting the output of charcoal are the configuration of the production line and the choice of the machine model.

2-3 ton per day sawdust charcoal processing project

Configuration list

No. Item Specification
1 Wood crusher

 

Model: SL-60

Power:22kw

Capacity:800-1000kg per hour

2 Screw conveyor

 

 

 

Power:2.2kw

Length:4m

3 Rotary dryer

 

 

Model: SL-R1000

Power:7.5+7.5kw

Capacity:800-1000kg per

Dimension: φ1*10m

4 Screw conveyor

 

 

Power:2.2kw

Length:4m

5 Distributor

 

 

Dimension:4.5*1.05*2.1m

Power:4kw

6 Sawdust briquette machine

 

 

Model: SL-B50

Power:18.5kw

Capacity:250kg per hour

7 Mesh conveyor

 

 

Length:6m
8 Carbonization furnace

 

Model: SL-C1500

Dimension:2.2*2.2*2m

Capacity:2-3t per day, including 3 inner stoves

4-5 ton per day sawdust charcoal processing project

Configuration list

No. Item Specification
1 Wood crusher

 

 

 

Model: SL-80

Power:37+7.5kw

Capacity:1500-2000kg per hour

2 Screw conveyor

 

 

Power:2.2kw

Length:4m

3 Rotary dryer Model: SL-R1000

Power:7.5+7.5kw

Capacity:800-1000kg per

Dimension:φ1*10m

4 Screw conveyor

 

 

Power:2.2kw

Length:4m

5 Distributor

 

 

Dimension:6.4*1.05*2.1m

Power:4kw

6 Sawdust briquette machine

 

 

Model: SL-B50

Power:18.5kw

Capacity:250kg per hour

7 Mesh conveyor

 

 

Length:7m
8 Carbonization furnace(3 sets)

 

 

Model: SL-C1500

Dimension:4.5*1.9*2.3m

Capacity:4-5t per day, horizontal furnace

8-10 ton per day sawdust charcoal processing project

Configuration list

No. Item Specification
1 Belt conveyor Length:6m

Width:50cm

Power:3kw

2 Wood crusher Model: SL-80

Power:37+7.5kw

Capacity:1500-2000kg per hour

3 Screw conveyor Power:2.2kw

Length:4m

4 Storage bin 1.5*1.5m

Storage: about 2t

Power:1.5kw

5 Screw conveyor Power:2.2kw

Length:4m

6 Rotary dryer Model: SL-R1000

Power:7.5+7.5kw

Capacity:800-1000kg per

Dimension:φ1*10m

7 Screw conveyor Power:4kw

Length:6m

8 Distributor Dimension:6.4*1.05*2.1m

Power:4kw

9 Sawdust briquette machine(10 sets) Model: SL-B50

Power:18.5kw

Capacity:250kg per hour

10 Mesh conveyor Length:7m
11 Carbonization furnace(8sets) Model: SL-C1500

Dimension2.2*2.2*2m

Capacity:8-10t per day, including 8 sets furnace

Charcoal briquettes production line for shisha charcoal, barbecue charcoal, honeycomb coal

The process of charcoal briquettes plant generally starts with the carbonization of raw materials. Then, the charred coconut shell charcoal and rice husk charcoal will be crushed and stirred (with a certain proportion of binder) to make briquettes. And we will use different charcoal briquettes molding machines to press the carbon powder into different shapes and sizes. The charcoal briquettes production line usually includes a continuous carbonization furnace, charcoal crusher, wheel grinder mixer, briquettes extruder, briquettes dryer, etc.

Regular charcoal briquettes production line

Note: the main equipment in this project is the briquettes extruder machine. By changing with different extruding molds, we can customize the briquettes’ shapes. Besides, we always match the charcoal extruder with charcoal cutting devices to determine the briquettes’ sizes and lengths.

Charcoal briquettes processing plant video

Shisha/hookah charcoal production line

Note: the shisha charcoal press machine is very important for this plant, which can determine the specifications of the hookah charcoal you made. Its press molds can also be exchanged to make both cube and round shisha charcoal. The common size of square shisha charcoal is 20*20mm, 25*25mm. And the round hookah coal is 30mm, 33mm, 35mm, 40mm.

Hookah charcoal processing plant video

Barbecue charcoal production line

Note: the ball press machine is the key equipment in this production line. Raw materials for this machine can be charcoal powder and coal powder. And its press molds can be changed for making BBQ charcoal with various shapes and sizes. The output of the barbecue charcoal processing line can be customized between 1-20t/h.

Honeycomb coal production line

Note: the honeycomb coal forming machine is the main machine in this plant. The raw materials can be charcoal powder, coal powder, rat poison powder, candle fluid, etc. The common shapes of the finished product are mainly honeycomb, square, and hexagon. The honeycomb coal machine is currently very popular in Uganda, Congo, Afghanistan, Vietnam, and other countries.

Honeycomb coal briquettes processing plant video

Why choose Shuliy charcoal machines?

  1. The reason why the Shuliy charcoal machine has a better experience and longer service life is that our factory adopts more advanced manufacturing technology, which is more accurate in cutting, polishing, and welding steel. In order to ensure product quality, the thickness of the steel we use is 1-2mm thicker than that of the same industry.
  2. As a professional manufacturer engaged in the manufacture and export of charcoal machines for 10 years, we have processed thousands of orders from domestic and foreign customers. Therefore, we have also accumulated a lot of feedback from customers on their use practices. These valuable experiences are the foundation of our continuous innovation, so our charcoal machine design will be more reasonable, use more convenient, and work efficiency will be higher.
  3. At present, our factory is no longer limited to providing customers with specific charcoal processing equipment, but to provide a full set of charcoal production programs for different customers. Our team of engineers can carry out plant drawing design, production line matching, profit analysis, etc. based on the customer’s investment budget and production requirements.
  4. Our sales and after-sales service team are very familiar with the international import and export process, so we will cherish the precious time of our customers and handle their orders properly.
  5. Due to a certain inventory and strong manufacturing capacity, the lead time of our equipment is relatively short. After delivery, we will deliver shipping information to customers in a timely manner. After the customer receives the goods, we will send a detailed English operation manual and can help the customer to use the equipment correctly through video calls and operation instruction videos.

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