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Charcoal machine & production line for making all kinds of charcoal 2021

Charcoal making machine ( production line ) is a series of machines that mainly going through the wood crusher to pulverize the raw materials into sawdust with a diameter less than 5mm, after drying by the airflow type of sawdust dryer or rotary type of sawdust dryer to reduce the moisture, and then use the briquette machine to shape the material, and then put into the carbonization furnace for carbonization.

This series of biomass carbonizing machines can process wood branches, sawdust, rice husk, coconut shells, straw, bamboo, plan kernel shells, and other waste biomass materials into charcoal. And the charcoal products can be hookah or hisha charcoal, barbecue charcoal, honeycomb coal, and various types of charcoal briquettes. As the professional manufacturer and supplier for biomass charcoal machines, the Shuliy factory can customize the charcoal plants and provide overall processing solutions for domestic and abroad customers with preferential prices.

charcoal making machine
charcoal making machine

Charcoal briquettes making production line supplier 2021

Charcoal briquettes are the ideal material for heating in winter, it can also be used in a variety of restaurants and steel equipment factory production.

Charcoal machine production line is a variety of charcoal equipment combination of short. The main equipment of the charcoal machine production line includes a crusher, dryer, briquette machine, and carbonization furnace. The raw materials for making charcoal can be sawdust, rice husk, fruit shell, straw, logs, branches, scraps, and other biomass materials. The humidity of the raw material should be less than 12%. The production area of the charcoal making machine production line needs to be more than 50 square meters, the height needs to be more than 4 meters.

Production principle of charcoal machine

The type of wood crusher can be selected according to the raw material size and humidity to be carbonized. The dryer and the sawdust briquette machine, are the dedicated machinery to produce machine-made charcoal. According to the raw material, dry humidity, and production requirements, the dryer can be divided into airflow dryer machine and rotary dryer machine. These two kinds of dryers have the advantages of automatic feeding, the smoke outlet is not channeling material, the outlet is not spraying material. The briquette machine capable of automatically controlling temperature is able to adjust the compactness of the biomass rods at any time to further ensure the quality of the rods. The charcoal produced by charcoal machine production equipment is of big density, small size, good flammability, can replace firewood and coal burning. 

Features of complete charcoal plant:

  1. The whole charcoal production process of the charcoal machine production line has been done airtight and dustproof treatment, will not cause smoke and dust pollution to the environment, can ensure a good working environment and effectively protect the ecological environment, which can also promote the environmental protection and energy saving of charcoal production.
  2. Charcoal processing line can realize the machine-made charcoal assembly-line production, save labor, and reduce labor intensity, greatly improve the production efficiency of charcoal, also further improve the production capacity, improve economic benefits for manufacturers.
  3. The combination of the whole set of charcoal making machine for sale can be comprehensively equipped and assembled according to the material types, size, and dry humidity of the raw materials, as well as the production needs and output requirements of customers. It is easy and flexible to meet the needs of different customers to the greatest extent.

Raw materials for making charcoal or coal:  sawdust, wood chips, crop straw (corn stalk, soybean stalk, sorghum stalk, cotton stalk, rape stalk, peanut seedling, sunflower stalk), rice husk, coconut shell, jute stem, plan kernel shell,  grass, shrub branch, bamboo and wood cutting head, biomass material pieces, bagasse.

Output:  according to raw materials and production requirements, the Shuliy factory can customize the appropriate charcoal production line plants.

Basic output type of charcoal processing plant

Basic output charcoal making machine is a variety of charcoal equipment combination of short. The main equipment of the charcoal briquettes production line includes the crusher, dryer, briquette machine, and carbonization furnace.

sawdust-bar-charcoal-bar
sawdust bar -> charcoal bar

The machine-made charcoal produced by the charcoal production line gradually replace people’s original kiln burning charcoal, let people’s production costs greatly reduced, production profits greatly doubled. The charcoal processing plant is a variety of charcoal equipment combination of short. The main equipment of the Charcoal production line includes a crusher, dryer, sawdust briquette machine, and carbonization furnace. Charcoal production line of raw materials can be sawdust, rice husk, fruit shell, straw, logs, branches, scraps, and other materials. The humidity of the raw material should be less than 12%. The production area of the Charcoal production line needs to be more than 50 square meters, the height needs to be more than 4 meters.

1  Crusher

2  Airflow dryer machine

3  Sawdust briquette machine

4  Carbonization Furnace

Production principle of the biomass charcoal making machine

The charcoal production line is a series of machines that mainly going through the sawdust crusher to pulverize the raw materials into 10mm particles, after drying by the dryer, and then use the sawdust briquette machine to shape the material, and then put into the carbonization furnace for carbonization.

The type of crusher can be selected according to the raw material size and humidity to be carbonized.

The dryer and the sawdust briquette machine, are the dedicated machinery to produce machine-made charcoal. According to the raw material, dry humidity, and production requirements, the dryer can be divided into airflow dryer machine and rotary dryer machine.

These two kinds of dryers have the advantages of automatic feeding, the smoke outlet is not channeling material, the outlet is not spraying material. The sawdust briquette machine capable of automatically controlling temperature is able to adjust the compactness of the rod at any time to further ensure the quality of the rod.

The charcoal produced by the Charcoal processing line is of big density, small size, good flammability, can replace firewood and coal burning. 

Features of Wood Charcoal Making Machine

  1. The whole production process of the wood charcoal line has been done airtight and dustproof treatment, will not cause smoke and dust pollution to the environment, can ensure a good working environment and effectively protect the ecological environment, which can also promote the environmental protection and energy saving of charcoal production.
  2. The charcoal production line can realize the machine-made charcoal assembly-line production, save labor and reduce labor intensity, greatly improve the production efficiency of charcoal, also further improve the production capacity, improve economic benefits for manufacturers.
  3. The combination of the whole set of charcoal making machine equipment can be comprehensively equipped and assembled according to the material types, size, and dry humidity of the raw materials, as well as the production needs and output requirements of customers. It is easy and flexible to meet the needs of different customers to the greatest extent. According to the production requirements of customers, a reasonable allocation of the charcoal production line can be customized.

What’s the difference between lump charcoal and charcoal briquettes?

The hardwood lump charcoal and charcoal briquettes are two different types of charcoal products commonly seen in our daily lives. Although they are all charcoal, lump charcoal, and charcoal briquettes have very different production methods, shapes, compositions, burning values, burning time, and applications.

lump charcoal VS charcoal briquettes

Lump charcoal is usually natural charcoal carbonized directly by carbonization equipment. This kind of charcoal is directly charcoal formed from branches, wood, such as logs, poplar, fruitwood, pine, etc., without adding binders and spices.

Charcoal briquettes usually pulverize the lump charcoal made by the charcoal furnace, then add a certain binder for mixing and stirring and then extrude a certain shape by a molding machine. Common charcoal briquettes include shisha charcoal (hookah charcoal), BBQ charcoal, and so on.

Charcoal machines detail PDF download

charcoal machine.pdf

The full-automatic charcoal production plant

Charcoal making machine can turn waste into treasure, make full use of all available agricultural and forest resources, through the sawdust briquette machine’s high temperature and high pressure made into the machine-made rod, and then the machine-made bar is transformed into smokeless, tasteless, and non-toxic machine-made charcoal rod by the equipment of the carbonizing furnace.

Charcoal plant drawings
Charcoal plant drawings

The automatic charcoal briquettes production process

Machine-made charcoal is widely used in agriculture, industry, environmental protection, smelting, civil life, and other categories. With people’s increasing demand for charcoal, the automatic charcoal production line which can be used for efficient production is becoming more and more popular.

The automatic charcoal production line as the name implies is in a person’s operation can be put into production, completely effortless, can save a lot of labor and production costs. General charcoal machine production line is composed of a series of basic charcoal making equipment such as crusher, dryer, sawdust briquette machine, and carbonization furnace, such a production line often need at least 3-5 people for charcoal production. on the basis of the original equipment, the automatic charcoal making line added some special equipment such as screw feeder, rotary screen, distributor, and net belt conveyor, fully realized automatic production of charcoal.

According to the different production processes, the automatic charcoal production line can be divided into two types:

  1. Molding before carbonization: raw materials — crushing, screening — drying — rod making — carbonization — packaging. Sawdust, wood chips, cotton stalk, rice husk, and other raw materials after crushing by the crusher will be conveyed by screw feeder into airflow dryer machine or rotary dryer machine(corresponding dryers can be chosen according to the dry humidity of raw materials and production needs ) for drying. After drying, the materials are transported from the screw feeder to the distributor. The distributor can distribute the raw materials evenly to be placed in the lower sawdust briquette machine (in the production line, according to the production demand, more than one sawdust briquette machine can be set). The hollow rod formed by the sawdust briquette machine is exported by the net belt conveyor. Workers collect and sort these hollow rods from the conveyor, and then send them to the carbonization furnace to be carbonized into finished carbon rods.
  2. Carbonization before molding: raw material — carbonization — mixing and milling (water and additive) — molding — air drying and warehousing. Walnut shells, chestnut shells, cotton stalk, corn stalk, and other raw materials are first carbonized by the carbonizing furnace (the carbonization furnace shall be selected according to the raw materials to be carbonized). The charcoal after carbonization should be crushed by a charcoal crusher (the corresponding crusher can be selected according to the crushing degree of charcoal). After the charcoal is crushed into powder,  it should be added with water and adhesive and mixed evenly by a grinding blender. After that, it is pressed by the charcoal briquette machine to form the final finished charcoal briquettes like charcoal rods, hookah charcoal briquettes, charcoal ball, honeycomb charcoal, and BBQ charcoal, which can be packaged and stored in the warehouse or sold after being dried by the drying box.

Features of the automatic charcoal making machines

  1. The automatic biomass charcoal production line has a high degree of automation, which can reduce the original single machine operation from 5-8 people to 1-2 people, greatly reduce the input of human and material resources, increase output and expand economic benefits.
  2. The raw materials of the complete set of charcoal machines are wide and in low price, all kinds of raw materials can be used with the corresponding charcoal machine production line, and the shape of the charcoal produced is regular, with carbon content up to 75-85%, high heating value and long burning time.
  3. The operation cost of the whole equipment is low, the raw material crushing rate is high, energy-saving, and environmental protection, the output is big, and the pollution is little.
  4. Compared with other product lines, the operation and maintenance of this whole set of charcoal making equipment are very simple, wearing parts with the latest domestic high-strength and wear-resisting materials, small loss and long service life can bring customers considerable economic benefits. According to the actual production requirements of customers, a reasonable allocation of automatic charcoal machine production lines can be customized by our professional charcoal machine technicians.

Output: according to raw materials and production requirements, we can customize the appropriate charcoal production lines.

In recent years, the development of the environmental protection industry is more and more rapid, environmental-friendly charcoal production industry has gradually caused social attention, machine-made charcoal is also more and more favored by the majority of market users. The increased demand for machine-made charcoal makes the charcoal machine equipment and charcoal production process of the charcoal making machine for sale constantly innovative development. Charcoal production line which can produce medium-output and high-quality machine-made charcoal has become an urgent demand in the market.

Charcoal production line according to the raw material and production demand can be very flexibly collocated. Shuliy machinery can also provide customers with a reasonable and efficient charcoal production line equipment scheme free of charge according to the requirements of customers. Shuliy machinery based on many years of charcoal machine production and sales experience and reasonable adoption of many customers from different countries use experience and feedback suggestions, sorted out the basic medium charcoal production line for customers’ reference and selection.

Main advantages of mediumoutput charcoal making machines

The medium-output charcoal production line is based on the basic output charcoal production line, the reasonable configuration of some convenient and efficient supporting equipment. Such as screw feeding machine, can achieve the continuous transmission of materials, saving production time; Replacing the commonly used airflow dryer machine with a large rotary dryer machine can achieve better drying effect and improve the drying speed of materials. In the process of rod-forming, 5 sawdust briquette machines are used to work at the same time, and the efficiency of the sawdust briquette machine is increased exponentially, which can save the time to accumulate finished rod, realize continuous carbonization of the carbonizing furnace, improve work efficiency, and greatly increase the output of machine-made charcoal.

Most of the foreign customers who order this medium-output charcoal production line value the potential of the charcoal consumption market in their hometown or even country, followed by the rich raw material market and high rate of return on investment. Most Shuliy customers who purchased the medium-output charcoal production line said: the medium-output charcoal production line has a short payback period, low cost, high production efficiency, and economic benefits.

If you are looking for a more productive charcoal production line…

The output of charcoal making is unable to set the upper limit, no matter how much output of charcoal production line you need, we can give you the best advice! As long as you provide the raw materials and production requirements, we Shuliy machinery is fully capable of providing you with a customized version of the charcoal making plan according to your investment budget.

Single machine display of mediumoutput charcoal production line

Specific parameters of the complete set of a charcoal production line

NO. ITEM SPECIFICATIONS QTY(SET)
1 CRUSHER SL-1000
Capacity:1-1.5T/H
Power:22kw
1
2 SCREW FEEDING MACHINE Model: SL-5M
Length:5m
1
3 ROTARY DRYER MACHINE Model: SL-L1000
Capacity:1.5T/H
Size:16000*2600*3800mm
1
4 SCREW FEEDING MACHINE Model: SL-5M
Length:5m
1
5 SAWDUST BRIQUETTE MACHINE Model: SL-500
Power:18.5kw
Capacity:300kg/h
5
6 MESH CONVEYOR Model: SL-M5
Length:5m
1
7 CARBONIZATION FURNACE Model: SLTH-Y
Voltage:380v
Power:1.5kw
Capacity:3T/DAY
1

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